INTEGRATED TECHNOLOGIES CREATION OF WEAR-RESISTANT COATINGS
DOI:
https://doi.org/10.18372/0370-2197.4(109).20767Keywords:
coating, integrated technologies, wear resistance, durabilityAbstract
The study investigates the behavior of interlayer hybrid polymer composite materials (HPC) based on carbon and glass fabric under static tension, considering the specific features of their deformation. Hybrid composites based on carbon and glass fabric with different layer stacking schemes by vacuum forming are studied. The results show that the deformation of HPC under tension in the longitudinal direction is complex and is accompanied by the occurrence of various processes that dominate at certain stages of elongation of the studied sample under load. Deformation diagrams for HPC samples were obtained, revealing a nonlinear deformation response in the strain range of 0.25–0.8%. This nonlinearity is attributed to increasing stress concentrations in the polymer matrix, intensified plastic deformation, matrix cracking, interfacial delamination, and load transfer to the reinforcing fibers. Two points of rupture of the samples during uniaxial tension were determined: the first rupture is caused by brittle fracture of carbon fibers, the second rupture is associated with the destruction of glass fibers by the pulling mechanism. The formation of an 8-layer HPC with two outer layers based on structural roving glass fabric and two layers of unidirectional carbon fabric parallel to the applied load and four inner layers of satin weave glass fabric provides a maximum tensile strength of 660.7 MPa (first rupture), a tensile strength of 275.5 MPa (second rupture) with a maximum relative elongation of the composite of 1.88%. The results of the research are relevant in the development of interlayer HPCs by combining carbon and glass fibers in order to achieve high strength of the HPC through carbon fiber and improved energy absorption processes due to plastic deformation of glass fibers in the structure of the hybrid composite.
References
Pokrytyia y ykh yspolzovanye v tekhnyke // V kn. «Prochnost materyalov y konstruktsyi», p/red. V.T.Troshchenko – 2-e yzd. K.: Akademperyodyka, 2006. S.981-1074.
Liashenko B.A., Movshovych A.Ia., Dolmatov A.Y. Uprochniaiushchye pokrytyia dyskretnoi struktury. Tekhnolohycheskye systemy. 2001. №4(10). S.17-25.
Novykov N.V., Bydnyi A.A., Liashenko B.A. y dr. Metodы uprochnenyia
poverkhnostei mashynostroytelnykh detalei. K.: YSM AN USSR, 1989. 112 s.
Liashenko B.A., Tsyhulev O.V., Kuznetsov P.B. Neobkhodymo ly vsehda povyshat
adhezyonnuiu prochnost zashchytnykh pokrytyi. Problemy prochnosty. 1987. № 5. S.70-74.
Pokhmurska H.V., Dovhunyk V.M., Student M.M. Znosostiikist lazerno
modyfikovanykh elektroduhovykh poryviv z poroshkovoho drotu FMI-2. FKhMM. 2003. 39, № 4. S.61-64.
Panin V.E., Klimenov V.A., Bezboroda V.P. et al. Forming the structure and phase
composition of coatings by plasma spraying and influence of powerful ultrasound and laser radiation on them. Adv. Mater. and Process.: 2nd Sino-Rus Symp., Xian (Oct. 8-13, 1993, Xian). 1994. C.479-483.
Longa Yrene, Shinya Masanobu, Takemoto Mikio. Coatings of aluminide intermetallic
compounds on steel utilizing a hybrid technique of spraying and IR-laser fusion. Mater. and Manuf. Processes. 1994. 9, № 3. S.495-505.
Longa Y., Takemoto M. Laser processing of high-chromium nickel-chromium coatings
deposited by various thermal spraying methods. Corrosion (USA). 1994. 50, № 11. S.827-837.
Tolochko N.A., Arshynov K.Y., Semashko V.M. y dr. Lazernoe modyfytsyrovanye
pokrytyi NiCrFe-50%Cr3C2 Mater., tekhnol., ynstrum. 2001 6, № 2. S.60-63.
Podcherniaeva Y.A. Lazernoe oplavlenye hazotermycheskykh pokrytyi na osnove
kortynyta. Tekhnol. y orhan. pr-va. 1992. № 2. S.42-43.
Hlebova M.A., Kornev A.B., Hlebov V.V. y dr. Povyshenye kachestva hazotermycheskykh pokrytyi pry termycheskoi obrabotke tokamy vysokoi chastoty y lazernym luchom. Svaroch. pr-vo. 2004. №6. S.43-46.
Becker R., Sepold G. Nachbehandlung von Spritzschichten durh Hochleistungslaser. Metalloberfläche. 1987. 41, № 7. S. 329-332.
Antsyferov V.N., Shmakov A.M., Yvshyna N.N. Lazernaia obrabotka
plazmennonapylennykh na poroshkovuiu stal pokrytyi. Poroshk. Metallurhyia. 1992. №10. S. 25-28.
Pat. 6229111 USA, B23K 9/04. Method for laser / plasma surface alloying. Opubl.
05.2001.
Hannotiau M., Leunen J., Sleurs J. et al. Upgrading of plasma sprayed coatings by laser treatment to corrosion resistance and hot isostatic pressing for wear resistance. Plasma Surface Eng.: Pap. 1st Int. Conf., Garmisch-Partenkirchen (19-23 Sept., 1988, Oberursel). 1989. Vol.1. C. 387-394.
Kunlin Wang, Zhirui Tian, Chongbin Yang et al. Povыshenye yznosostoikosty
splavov Al-Si lazernoi pereplavkoi. Jinshu rechuli = Heat Treat. Metals. 1994. №10. S. 3-5.
Liang G., Li C., Su J. et al. Mykrostruktura plazmennoho pokrыtyia na
aliumynyevom splave posle lazernoi obrabotky. Chin. J. Nonferrous Metals. 1998. 8, № 1. S. 28
Pohrebniak A.D., Kravchenko Yu.A., Vasyliuk V.V. y dr. Struktura y svoistva poroshkovoho pokrыtyia na osnove Ni posle oplavlenyia poverkhnosty kontsentryrovannыmy potokamy эnerhyy. FyKhOM. 2005. №1. S. 35-41.
Simunovic K., Franz M., Maric G. Investigation and estimation of residual stress in flame sprayed and fused NiCrBSi coatings. Metalurgija. Zagreb. 2008. 47, №2. S. 93-97.
Jie X., Mao Z. Struktura y svoistva napыlennoho plazmoi pokrыtyia NiCrBSi, pereplavlennoho v pechy. Jinshu rechuli = Heat Treat. Metals. 1996. №8. S. 15-17.
Belotserkovskyi M.A., Kukareko V.A., Azyzov R.O. Poluchenye yznosostoikykh pokrыtyi aktyvyrovannыm hazotermycheskym napыlenyem s posleduiushchym modyfytsyrovanyem. Vopr. materyaloved. 2004. №2. S.77-87.
Yang Y., Shen Y., Chen J. et al. Pokrыtye yz nanokrystallycheskoho nykelia, poluchennoe metodom pulsyruiushcheho эlektroosazhdenyia, sovmeshchennoho s ultrazvukovoi aktyvatsyei. Jinshu xuebao = Acta met. sin. 2007. 43, №8. S. 883-888.
Rie K.-T., Methe E., Bulak A. Plasmanitrieren und – nitrocarburieren von galvanisch abgeschiedenen riβarmen chromschichten und Hartchrom. Galvanotechnik. 1995. 86, №7. S. 2225-2229.
Dasgupta A., Kuppusami P., Vijayalakshmi M. et al. Pulsed plasma nitriding of large components and coupons of chrome plated SS316LN stainless steel. J. Mater. Sci. 2007. 42, №20. S. 8447-8453.
Pat. № 31198 Ukrainy, S23S 8/02. Sposib kombinovanoi lazero-khimiko-termichnoi obrobky stalevykh vyrobiv. Opubl. 25.03.2008, Biul. № 6.
Korniienko A.O., Yakhia M.S., Ishchuk N.V. ta in. Formuvannia pokryttiv trybotekhnichnoho pryznachennia kombinovanoiu lazero-khimiko-termichnoiu obrobkoiu. Probl. Tertia ta znoshuvannia: Nauk.-tekhn. Zb. K.: NAU, 2008. Vyp. 49. T.2. S. 61-65.
Pat. 19551 Ukraina, S23S 8/02. Sposib kombinovanoi lazerno-khimiko-termichnoi obrobky materialiv / M.V. Kindrachuk, N.V. Ishchuk, V.M. Pysarenko ta in. Opubl. 15.12.06. Biul. №12.
Pat. 25412 Ukraina, S23S 8/02. Sposib otrymannia znosostiikykh dyskretnykh azotovanykh shariv / Kindrachuk M.V., Ishchuk N.V., Pysarenko V.M. ta in. Opubl. 10.08.07, Biul. № 12.
Kindrachuk M.V., Yakhia M.S., Korniienko A.O. ta in. Vyznachennia parametriv dyskretnoi struktury pokryttiv trybotekhnichnoho pryznachennia. Probl. tertia ta znoshuvannia: Nauk.-tekhn. zb. K.: NAU. 2008. Vyp. 50. S.5-15.
Bell T., Bloyce A. Nitriding laser treated titanium bearing low alloy steels. “Haet. Treat.: 84: Proc. Int. Conf., (London, 2-4 May, 1984). London. 1984. 36/1-36/7.
Bergmann H.W., Müller D., Amon M. et al. Kombination des Laser-strahlhärtens mit einer Kurzzeitrierbechandlung. Harter. – Techn. Mitt. 1993. 48, № 4. S. 238-247.
Tarelnyk V. Ionne azotuvannia kvazibahatosharovykh elektroeroziinykh pokryttiv. Mashynoznavstvo. 1999. №6. S. 31-33.
Tarelnyk V.B., Martsynkovskyi V.S. Uprochnenye y remont otvetstvennыkh detalei mashyn metodom эlektroэrozyonnoho lehyrovanyia. Tiazh. mashynostr. 2005. №2. S.28-32.
Vais E., Radek N. Эkspluatatsyonnыe svoistva pokrыtyi typa Cu-Mo y Cu-Ti, modyfytsyrovannыkh lazernыm luchom. Probl. tertia ta znoshuvannia: Nauk.-tekhn. zb. K.: NAU, 2008. Vyp. 49. T.2. S.104-111.
Khranovskaia E.N. Massoperenos, strukturnыe y fazovыe yzmenenyia v zheleze y medy pry ykh lehyrovanyy v uslovyiakh temperaturnыkh hradyentov. Avtoref. … kand. tekhn. nauk, YMF ym. H.V. Kurdiumova NAN Ukraynы, Kyev. 2008. 20 s.
Luo Hong, Liu Jiajun, Liu Fen et al. Vlyianye lazernoho uprochnenyia za schet fazovoho prevrashchenyia na yonno-azotyrovannыi sloi. Chin. J. Lasers. A. 1995. 22, №4. S. 313-316.
Tong W.P., Liu C.Z., Wang W. et al. Gaseous nitriding of iron with a nanostructured surface layer. Scr. mater. 2007. 57, №6. S.533-536.
Lin Yimin, Lu Jian, Wang Liping et al. Surface nanocrystallization by surface mechanical attrition treatment and its effect on structure and properties of plasma nitrided AISI 321 stainless steel. Acta mater. 2006. 54, №20. S. 5599-5605.
Jie X., Mao Z. Struktura y svoistva napыlennoho plazmoi pokrыtyia NiCrBSi,
pereplavlennoho v pechy. Jinshu rechuli = Heat Treat. Metals. 1996. №8. S. 15-17.
Downloads
Published
How to Cite
Issue
Section
License
The scientific journal adheres to the principles of Open Access and provides free, immediate, and permanent access to all published materials without financial, technical, or legal barriers for readers.
All articles are published in Open Access under the Creative Commons Attribution 4.0 International (CC BY 4.0) license.
Copyright
Authors who publish their works in the journal “Problems of Friction and Wear”:
-
retain the copyright to their publications;
-
grant the journal the right of first publication of the article;
-
agree to the distribution of their materials under the CC BY 4.0 license;
-
have the right to reuse, archive, and distribute their works (including in institutional and subject repositories), provided that proper reference is made to the original publication in the journal.




