TRIBOLOGICAL CHARACTERISTICS OF AVIATION LUBRICANTS UNDER CRITICAL OPERATING CONDITIONS OF TRIBOSYSTEMS

Authors

DOI:

https://doi.org/10.18372/0370-2197.2(111).21400

Keywords:

aviation greases, tribosystem, friction coefficient, wear, boundary lubrication, 30KhGSA steel

Abstract

The article presents a comparative analysis of the tribological characteristics and wear resistance of contact surfaces under critical loads. The study uses 30KhGSA steel, extensively utilized in aviation engineering for critical components. The surfaces were lubricated with two distinct lithium-based greases: a traditional synthetic hydrocarbon-based grease (VNIINP-286M) and a modern synthetic alternative (AeroShell Grease 33). The research establishes kinetic dependencies of key parameters during simulated extreme conditions, focusing on sudden lubricant starvation. The analysis investigates the relationships between heat release intensity, friction coefficient evolution, and specific work of friction. Findings demonstrate that synthetic AeroShell Grease 33 offers superior performance for heavily loaded wing high-lift devices. This synthetic grease forms and maintains highly stable boundary lubricating films under extreme stress, providing higher resistance to thermal and oxidative degradation. Consequently, it drastically reduces the probability of localized overheating, severe scuffing, and adhesive wear compared to traditional synthetic counterparts, highlighting the importance of advanced synthetic lubricants for modern aviation machinery.

Author Biographies

Oleksandr Yakobchuk, State university KAI

Candidate technical of Sciences, associate professor of the Department of Aviation Engineering, State university KAI, 1 Lubomyra Huzar Ave., Kyiv, Ukraine, 03058

Rudolf Mnatsakanov, State university KAI

Doctor of Technical Sciences, Professor, Professor of Aircraft Continuing Airworthiness Department, State university KAI, 1 Lubomyra Huzar Ave., Kyiv, Ukraine, 03058

Dmytro Popov, State university KAI

Senior Lecturer of the Department of Aviation Engineering, State university KAI, 1 Lubomyra Huzar Ave., Kyiv, Ukraine, 03058

Ivan Yakobchuk, State university KAI

Master's degree candidate in Higher Education, specializing in F7 «Computer Engineering», educational and professional program «Systems Programming», State university KAI, 1 Lubomyra Huzar Ave., Kyiv, Ukraine, 03058

Danil  Tsapodoi, State University "Kyiv Aviation Institute"

Bachelor's degree candidate in Higher Education, specializing in 134 «Aviation and rocket-space engineering», educational and professional program «Aircraft Eguipment», State University "Kyiv Aviation Institute", 1 Lubomyra Huzar Ave., Kyiv, Ukraine

 

References

Mikosyanchyk O., Mnatsakanov R., Zaporozhets A., Kostynik R. Influence of the nature of boundary lubricating layers on adhesion component of friction coefficient under rolling conditions. Eastern-European Journal of Enterprise Technologies. 2016. Vol. 4/1 (82). P. 24-31. DOI: 10.15587/1729-4061.2016.75549.

Israelachvili J. N. Intermolecular and Surface Forces. 3rd ed. Academic Press, 2011. 674 p. DOI: 10.1016/C2009-0-26999-5.

Smith J. R., Davies M. T. Tribological performance of synthetic greases in aerospace applications. Tribology International. 2024. Vol. 194. P. 109-118. DOI: 10.1016/j.triboint.2023.109000.

Johnson A. L., Martinez C. V. Boundary film stability under starved lubrication conditions. Wear. 2025. Vol. 542. P. 205-215. DOI: 10.1016/j.wear.2024.205215.

Garcia L. M., Zhao Y. Advances in lithium-complex greases for low-temperature environments. Lubricants. 2024. Vol. 12 (4). P. 112. DOI: 10.3390/lubricants12040112.

AeroShell Grease 33 Technical Data Sheet. London: Shell Global Aviation, 2024. URL: https://www.shell.com/business-customers/aviation/aeroshell.

Yakobchuk O.Ye. Enhancing the wear resistance of local contact friction pairs under non-stationary operating conditions by selecting lubricants with specified tribotechnical properties: Thesis ... for the degree of candidate of technical sciences: 05.02.04. Kyiv: NAU, 2024. 248 p.

Mikosyanchyk O. O., Mnatsakanov R. H., Lopata L. A., Marchuk V. E., Yakobchuk O. E. Wear Resistance of 30KhGSA Steel Under the Conditions of Rolling with Sliding. Materials Science. 2019. Vol. 55 (3). P. 402-408. DOI: 10.1007/s11003-019-00317-9.

Mnatsakanov R. G., Mikosianchyk O. A., Yakobchuk O. E., Khalmuradov B. D. Lubricating Properties of Boundary Films in Tribosystems under Critical Operation Conditions. Journal of Machinery Manufacture and Reliability. 2021. Vol. 50 (3). P. 229-235. DOI: 10.3103/S1052618821030110.

Brown K. E., Wilson E. C. Heat generation and thermal modeling in highly loaded sliding contacts. Journal of Tribology. 2026. Vol. 148 (1). P. 011502. DOI: 10.1115/1.4060000.

Thompson R. D., Evans P. A. Microstructural evolution of high-strength steels under severe friction. Materials Science and Engineering: A. 2025. Vol. 890. P. 145-156. DOI: 10.1016/j.msea.2024.145156.

Dukhota O. I., Popov O. V. Technological aspects of reliability control of aviation tribomechanical systems. Proceedings of the 9th World Congress "Aviation in the XXI-st Century". 2020. P. 61-65.

Müller C., Groche P. Simulation of Dynamic Lubricant Effects in Metal Forming. Key Engineering Materials. 2010. Vol. 438. P. 171-178. DOI: 10.4028/www.scientific.net/KEM.438.171.

Downloads

Published

2026-05-31

How to Cite

Yakobchuk, O., Mnatsakanov, R., Popov, D., Yakobchuk, I., &  Tsapodoi, D. (2026). TRIBOLOGICAL CHARACTERISTICS OF AVIATION LUBRICANTS UNDER CRITICAL OPERATING CONDITIONS OF TRIBOSYSTEMS. Problems of Friction and Wear, (2(111), 101–109. https://doi.org/10.18372/0370-2197.2(111).21400

Issue

Section

Проблеми тертя та зношування